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Ink System Components


Optimizing Ink Flow: Choosing the Right Ink Filters for Epson I3200, Ricoh MH5420, and KM1024i Printheads

Discover the best ink filters for Epson I3200, Ricoh MH5420, and KM1024i printheads. Optimize ink flow with 5–7 μm filters for UV inks and 10–12 mPa·s viscosity. Shop Grisprint for reliable solutions.

Introduction

Ink filters are essential for maintaining clean ink delivery to printheads like the Epson I3200, Ricoh MH5420, and Konica Minolta KM1024i, preventing nozzle clogs and ensuring consistent pressure. This guide provides technical specifications and selection criteria for ink filters, based on Grisprint’s expertise as a global printhead accessory supplier.

For damper compatibility, see our Printhead Damper Selection Guide.


1. Epson I3200 Ink Filter Specifications


ParameterValueTechnical Notes
Micron Rating5–7 μmMatches viscosity range of 5–7 mPa·s (UV) and 3–4 mPa·s (aqueous/eco-solvent)
MaterialStainless Steel (316L)Resists corrosion from UV, eco-solvent, and aqueous inks
Dimensions15mm (OD) x 25mm (L)Fits 69.1 x 59.4 x 35.6 mm printhead housing
Flow Rate100–120 ml/minSupports 5–6 pl binary mode at 43.2 kHz
Typical ApplicationUV, Eco-Solvent, Aqueous Flatbed PrintersEnsures clean ink for 600 npi resolution and 4-color printing

💡 Technical Note: Filters below 5 μm may restrict flow for VSDT, impacting grey-scale performance. Verify compatibility with I3200-U1, -E1, or -A1 ink types.


2. Ricoh MH5420 Ink Filter Specifications

ParameterValueTechnical Notes
Micron Rating3–7 μmOptimized for 10–12 mPa·s viscosity and 28–35 mN/m surface tension
MaterialStainless Steel with PTFE CoatingEnhances durability and prevents ink backflow in high-viscosity systems
Dimensions18mm (OD) x 30mm (L)Compatible with 89 x 69 x 24.51 mm printhead
Flow Rate150–200 ml/minSupports 7–35 pl grey-scale mode at 20 kHz
Typical ApplicationUV, Solvent, Aqueous High-Speed PrintersMaintains stability for 1,280 nozzles and 600 dpi printing

💡 Technical Note: PTFE coating is critical for high-frequency (30 kHz binary) operation. Replace filters every 6–12 months to avoid clogging.


3. Konica Minolta KM1024i Ink Filter Specifications


ParameterValueTechnical Notes
Micron Rating5–8 μmSuitable for 6–13 pl drop volumes across SHE/MHE/LHE/SAE/MAE models
MaterialStainless Steel (316L)Compatible with UV inks up to 60°C
Dimensions14mm (OD) x 28mm (L)Fits 131 x 18 x 94 mm printhead module
Flow Rate150–200 ml/minSupports 56 kHz (SHE) to 45 kHz (MAE) jetting frequencies
Typical ApplicationIndustrial UV PrintersEnsures consistent flow for 360 npi resolution
💡 Technical Note: KM1024i filters must match port configuration (2x or 4x dual-port). Misalignment causes pressure issues.

Installation & Replacement Tips

Pre-Installation: Flush filters with IPA (90%+ purity) to remove residues.
Replacement Schedule: Replace every 6–12 months or after 500 liters of ink, based on usage.
Verification: Check for leaks and monitor pressure stability post-installation.


Common Issues & Solutions


IssueCauseSolution
Reduced ink flowClogged filterReplace filter; inspect ink for contaminants
Nozzle cloggingOversized particlesUse finer micron rating (e.g., 3–5 μm)
Pressure fluctuationsAir bubblesPurge system; ensure proper priming

Conclusion

Selecting the right ink filter optimizes printhead performance and minimizes downtime. Grisprint offers compatible filters for Epson I3200, Ricoh MH5420, and KM1024i printheads. Contact us or browse our ink filter product page for tailored solutions.
For more on ink system components, check our Printhead Damper Selection Guide.

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