STARFIRE SG1024/SA-2C Industrial Printhead – 200 dpi Dual-Channel Piezoelectric Inkjet Solution for High-Speed Textile & Wide-Format Printing

The STARFIRE SG1024/SA-2C is a high-performance piezoelectric drop-on-demand printhead engineered for demanding industrial printing applications, including textile, wide-format graphics, and digital decoration. Designed for integration into high-speed scanning and single-pass systems, this dual-channel printhead delivers precision, reliability, and consistent output in continuous production environments.

Featuring a two-color configuration, the SG1024/SA-2C incorporates two independent ink paths within a single compact module, each supporting 512 individually addressable jets. The 1024 nozzles are arranged in four rows on a durable metal nozzle plate, enabling a native resolution of 200 dpi with full jet utilization. This architecture supports flexible dual-fluid operation, making it ideal for process color printing or specialized industrial workflows requiring independent ink delivery.

Built with industrial-grade components and advanced fluid management, the printhead employs dual recirculation technology to maintain stable ink conditions at the nozzle plate. This continuous recirculation system minimizes particle buildup and solvent evaporation, ensuring reliable jetting performance and fast system startup. The design supports a wide range of ink types, including UV-curable, solvent-based, and aqueous formulations, with viscosity compatibility from 8–20 cP.

The replaceable metal nozzle plate is engineered for resistance to abrasion and mechanical wear, enhancing operational lifespan and simplifying maintenance. Integrated temperature sensors and active thermal regulation ensure consistent drop performance across variable ambient and operational conditions. An open waveform utility allows users to adjust drive pulses for optimal drop formation, tailoring jetting behavior to specific ink properties and application requirements.

With support for firing frequencies up to 50 kHz and grayscale capability via Versadrop technology, the SG1024/SA-2C achieves effective print speeds exceeding 190 meters per minute at 200 dpi. This high-frequency operation, combined with robust system design, makes it a high-productivity solution for industrial inkjet platforms requiring sustained uptime and precision.

STARFIRE SG1024/SA-2C Specifications

Key Advantages

Dual-Channel Architecture: Two independent ink paths enable simultaneous two-color printing with full nozzle control and optimized fluid separation.

High-Speed Capability: 50 kHz firing frequency supports industrial line speeds over 190 m/min, ideal for single-pass and high-throughput systems.

Industrial Durability: Robust, repairable construction designed for extended service life in harsh production environments.

Fluid Compatibility: Engineered to handle a broad range of industrial ink chemistries, including aggressive solvents and reactive formulations.

Stable Fluid Dynamics: Continuous dual recirculation maintains consistent ink properties and prevents nozzle clogging.

Thermal Stability: Integrated temperature monitoring and control ensure consistent drop volume and trajectory.

Customizable Jetting: Open waveform system allows fine-tuning of pulse profiles for optimal ink ejection and drop formation.

The SG1024/SA-2C is purpose-built for next-generation digital printing platforms where speed, precision, and reliability are critical. Its advanced design and industrial-grade performance make it a preferred solution for textile dye sublimation, décor printing, packaging, and other high-volume digital manufacturing applications.